Well, I guess the old thread is still alive and kickin'!
Pulled the engine and wiring harness out of the donor bike today.
I'm going to pull the pan to get a look at the bottom end. Will clean the oil pump and make sure all is within spec. On the advice from one of the KZR members, I picked up a trap door (or gate) to install on the pan. It helps keep oil around the oil pump pick up. Have used a similar "gate" on my modified in the past and was satisfied with the results.
Carbs look pretty clean. I will need to re-jet, so going to do a little cleaning while I'm in there.
I am building an air cleaner using the R2C filter from VMSmotorsports and some velocity stacks. Similar to Rosson Racings system or ITG.
Rather than pods or dual filters, I am going with my original idea to use a single oval filter. It is very similar in size to the air box it will be replacing.
I think it will work out well.
I bought my oil cooler, fittings and hoses. These old Kawasaki's don't push a lot of oil pressure, unfortunately, so a top end oiler may not be part of the system. I will hook up an oil temp gauge so I can track oil temperature. I also have the fans to help with cooling. Will just have to cross my fingers and hope cooling doesn't become an issue. As autocross is only one lap of the course, I think I will be alright. Most of the courses are fairly short.
I am looking at some slotted cam gears for the valvetrain. Also looking into a rev limiter so as not to over rev if a missed shift. Speeds tend to be faily low on our local courses, but not sure at other locations around the state. Our course at the fairgrounds is pretty good sized with some nice straightaway speeds.
Interior aluminum and 1"x2" for rear clip repair bought from our local steel recycing yard. I Love This Place!!! Pacific Steel and Recycling. You have to stop in every week; But eventually you will find what you need. I still need to build my doors. Not a problem with the steel for that. I picked up some nice heavy duty (weldable) hinges from my local farm and ranch store.
The whole project is not coming along as quickly as I would like; But it is coming together.
Steve