Author Topic: Cracked Engine Head  (Read 4949 times)

Offline Sasklegend21

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Cracked Engine Head
« on: July 02, 2010, 04:37:56 pm »
Hey,

Has anyone repaire a cracked engine head?
Mine developed a small crack right behind the cam chain sprocket.
It began as a small leak, but is getting worse. 
I placed some of that "magic putty" on it as a temporary solution, and it slowed the leak way down.
However, I think it is only a very short term fix.
I have heard some guys take them to an aluminum welder, but I am a bit worried about heating up the head and deforming it.

Anyone have any experience?

Thanks!




Offline justfreaky

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Re: Cracked Engine Head
« Reply #1 on: July 02, 2010, 10:14:41 pm »
The only truly great aluminum welder I know passed away earlier this year.
Aluminum welding is an art, and takes a very skilled person to do it correctly.
I would search for a new head and be on the safer side of things.

jmho

Steve
Better to be hated for who you are, Than to be loved for who you are not.


Offline VMS Motorsports

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Re: Cracked Engine Head
« Reply #2 on: July 02, 2010, 11:49:14 pm »
Check with Jeff (racinjj). Between he and his dad, they can do just about anything. His dad welded the head on Chris' Mod this off season
JIM BUCHER
VMS Motorsports
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Offline racerrad8

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Re: Cracked Engine Head
« Reply #3 on: July 03, 2010, 02:07:43 pm »
I weld probably 10-15 a year. They crack at both the corners of the timing chain kick out as well right in the center of the timing chain boss.

It is a difficult weld as the oil must be burned out of the casting before the welding can be done. I usually have to clean it by making several passes, grinding it out and repeating. Once it is clean then the filler rod can start being used to repair the crack.

I have had a couple of guys try and weld them at the track and they have all be unsuccessful and I had to come home and start over on them.

The heat is not an issue to the head as it is such a big heat absorbing unit it is difficult to get it hot enough to weld at times. I do pull up the chain guide when welding the center portion, but not the corners.

If I can be of assistance let me know,

Randy – RPM
rpm@swaybar.com
Randy - RPM
randy@rpmracingca.com
2010 INEX/Intercomp Raceteam of the Year.
2009 INEX National and World Champion, Thunder Roadster.

Offline Sasklegend21

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Re: Cracked Engine Head
« Reply #4 on: July 05, 2010, 11:37:08 am »
Thank you for all the help!
It is reassuring to know that I am not the first to have this happen.
I will consider taking it off and having it welded, depending on who I can find locally that would be able to do it.
Although, it sounds like it is a definate art to do it correctly.

Thanks again,

Blake


Offline ethan54

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Re: Cracked Engine Head
« Reply #5 on: July 05, 2010, 12:11:17 pm »
When we pulled the motor out of my car the other day we discovered the head was welded. It's held up for the last 1 1/2 seasons, so whoever did it did a good job.
Ethan Ross
Ross Brothers Racing #54